Resistance welding / Micro welding
AVIO application and service centre
Our application and service centre in Baden-Dättwil, Switzerland offers professional advice and support.
Our free-of-charge service will find optimal solutions for your individual tasks in the fields of pulse heat soldering and/or resistance welding/micro welding.
Based on your sample parts, our experts will work with you to define and qualify the correct product.
We will then send you a short test report, as well as a suitable implementation proposal.
Take advantage of this service and send us your sample.
AVIO seam welder NAW-2000
Seam welder for hermetic sealing of component housings
With this semi-automatic machine, components such as crystal devices, microwave devices and image sensors can be hermetically sealed in a nitrogen atmosphere. The NAW-2000 „platform“ is suitable for R&D work as well as for producing small to medium-sized series.
Features
- Innovative resistance welding technology
- Parallel roll electrodes (for metal or ceramics)
- Processing of different housing forms (round, rectangular or polygonal)
- Preheating chamber for annealing (up to a maximum of 300°C)
- Processing chamber with nitrogen atmosphere (glove box)
- Different operating modes for tacking and welding
- Programming, operation and data export via touch panel
AVIO resistance welder NRW-IN400P
The new generation of inverters combines individuality with powerful performance.
This all-rounder can be used in a wide variety of applications, both as a stand-alone device or as part of an automated in-line solution.
Features:
- Repeatable and precise resistance welding/micro welding for high productivity.
- Fine waveform control via „Freestyle Profiling“ and multi-level programming
- Freely selectable frequency (2, 4, or 5 kHz, which can be stored in the welding programme)
- Multiple control modes: constant current, constant voltage or constant power.
- Real-time monitoring of welding processes.
- Automatic data recording
- High Performance Monitor for visualising and documenting individual parameters and curves.
- „4-in-1“ multi-transformer system to increase productivity
- Data sheet download
AVIO resistance welding units MCW-700/MCW-750
Transistor-controlled welding generator for exacting requirements.
These devices are designed for high-precision welding tasks with extremely sensitive weld metals, such as fine wires or micro components.
Features:
- Repeatable and highly precise resistance welding/micro welding
- High throughput due to extremely fast pulse sequence: 5 pulses/second
- Control options: Constant current, constant voltage or constant power
- Pre-welding with test function
- Real-time monitoring of welding processes.
- Simultaneous graphical display of the current, voltage and power curves
- Automatic data recording
AVIO resistance welding unit NRW-DC150
The NRW-DC150 capacitive discharge welder is designed for resistance welding applications in the fields of battery/battery pack production, aluminium and copper processing.
Features:
- Especially well-suited to materials such as aluminium and copper
- Dual pulse welding function prevents sparks and improves welding quality
- Short and concentrated energy burst prevents deformation and burning
- Adjustable power output (modes: very short, short, medium, long)
- The „very short“ mode achieves a power output of up to 200 W x s (5.5 kA, 2.1 ms)
- Short charging cycles improve productivity (75 W x s; 120 welding pulses per minute).
AVIO resistance welding heads
AVIO resistance welding heads and/or micro welding heads are characterised by a compact and precise design.
The different designs include opposed, parallel and parallel/series electrodes.
Depending on the area of application and type, the system heads may be manually or pneumatically operated or motorised, within a pressure range of 0.50 to 1800 N.
Either a compact, handheld digital force gauge (FG-400) or a real-time force monitor with colour display (QC-100 or QC-200) can be used to monitor the displacement.
AVIO electrodes
We offer a wide range of different standard welding electrodes for resistance welding or micro welding processes.
The electrode shape and material should be chosen based on the welding metal. Electrodes in other, customer-specific dimensions and shapes are also available.
We will be happy to assist you in selecting the right electrode and defining bespoke solutions. Contact our experts for advice and we will work together to find the optimal solution for your application.